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Busbar Cleaning

Oxidation, oil, and coating residues on copper and aluminum busbars significantly impair electrical conductivity and weld quality. 3D Robotik’s robotic laser cleaning cells ensure non-contact surface preparation, delivering optimal joining performance and long-term electrical reliability.

Advantages of Laser Cleaning for Busbar Applications

  • Non-contact surface treatment: Removes oxides and contaminants without damaging the busbar
  • Improves conductivity: Eliminates residues that increase resistance
  • Welding & soldering pre-treatment: Fully compatible with robotic welding lines
  • Repeatable precision: Applies consistent cleaning across high volumes
  • Low maintenance: No need for chemicals or abrasive consumables

Automated Busbar Cleaning with Robotic Cells

3D Robotik’s laser cleaning solutions can be tailored to both flat and formed busbar geometries. With pinpoint laser targeting and integrated vision systems, cleaning even in tight connector zones becomes efficient and accurate.

Technical Specifications (Sample Configuration)

System TypeRobotic Laser Cleaning Cell
Laser Power100W – 500W Fiber Laser
Robotic Arm6-Axis Industrial Robot
Cleaning Accuracy±0.03 mm
Support SystemsVision System + Auto Part Recognition
CoolingWater or Air-Cooled Laser Module